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The Unscrambler X Process Pulse real-time process monitoring solution gives manufacturers the visibility and responsiveness needed in today's complex environments. It offers early fault detection and immediate identification of out-of-limit variables, enabling real-time control of a process and the ability to stop production and remedy potential failures before they occur.

The Unscrambler X Process Pulse has the flexibility to monitor almost any type of process and data as it is proceeding in real-time, using powerful multivariate predictions, classifications and diagnostics combined with extensive graphics and an intuitive interface.

Flexible and easy to integrate with other systems
Designed to work with almost any process environment, the solution is extremely flexible and scalable, allowing it to be connected seamlessly into existing control systems if needed.
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Multivariate analysis & diagnostics
Predictive regression models (PLS, MLR, PCR) & SIMCA classification (PCA, PLS, PCR) with up to 5 classes. Drill-down into powerful diagnostics include
Hotelling T2, Q residual & Y deviation.
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Easy to use for Process Operators
The solution is exceptionally user-friendly with configurable dashboards for process operators, extensive graphics and alarms at pre-set limits that alert
of potential issues.
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Wide range of data formats accepted
Handles data inputs from most spectrometers, process equipment or databases, with no dependence on the instrument having MVA capabilities.
Other data formats available on request.
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The Unscrambler X Process Pulse helps process environments operate more efficiently and effectively, driving business improvement through:

Significant cost reduction
Minimize the need to discard faulty end-product, reduce waste/scrap and avoid costly process delays by detecting outliers and drifts in the process.
Improved quality control
Reduce the need for end-product testing and get a better view of the health of a process by identifying issues that may lead to poor quality product.
Faster time to market
Increased process understanding can reduce the time to market for new products, and enable fast tech transfer, site-to-site transfer and scale up.
 
More accurate analysis
Analyze your processes using multivariate models, rather than limited SPC, which does not consider the interaction of variables and can give false confidence in process quality.
Low TCO
The solution is affordable for even the smallest process environments and requires minimal training and implementation, keeping the Total Cost of Ownership low.
Fast return on investment
Improve yields, produce more consistent product, minimize forced shut-downs and reduce the risk of recall or warning letters through continuous process improvement.
 
Who should use the Unscrambler X Process Pulse
The solution can be used by almost anyone involved with manufacturing, production or quality control, including:
  • Process Operators or Production Line Managers
  • Process, Development or Manufacturing Engineers
  • Manufacturing or Production Directors
  • Quality, Analytical Services or PAT Directors and Managers
 
Applications of the Unscrambler X Process Pulse
The solution has the flexibility and scalability to be deployed in a wide range of situations. Typical situations include:
  • Smaller environments that are not connected to a control system
  • Environments with a control system but lacking multivariate analytics and diagnostics
  • By QC teams for rapid testing in manufacturing sites
  • Where data from a single source, process or stand alone operation are of interest
 

Monitoring chemical processes for early fault detection using multivariate methods FREE white paper