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The chemical industry is facing new challenges with global environmental issues, capacity expansion, changes in technology and available materials. MVA is a key decision tool to analyze process data and relate them to quality, production costs, and environmental impact. MVA tools can also be applied to optimize processes, reduce cycle time (when applied to real-time data), and increase the safety of operations by process monitoring.

Optimize output

Optimize output
Chemical production is highly energy intensive industry, typically in distillation columns which import energy. Trying to optimize processes so as to decrease waste and energy consumption or/and increase the yield can benefit from the use of chemometric tools. Regression models for example can determine the possible leverages on the production performance.

Real-time monitoring using multivariate statistics

Real-time monitoring using multivariate statistics
Capacity expansion is also a challenge that chemical industry needs to tackle. On-line or in-line quality control enables a quicker production and releases of the manufactured products by monitoring in real-time their compliance to standard quality. This is enabled by regression models for quantitative or qualitative analysis or other classification tools such as SIMCA and an online analyser.

Continuously improving processes

Continuously improving processes
The constant changes in technology and available materials are new opportunities for product and process improvement as well as threat to the quality consistency. Fast evaluation of the potential opportunities and adaptation of the process to the selected new parameters is a competitive advantage that is well served by carefully planned experiments (DOE).

Project Examples

  • Implementation and improvement of process control with multivariate analysis
  • Multivariate Calibration for Process Analyzers
  • Chemometric Analysis of raw material and classification
  • At-line process control using a NIR spectrometer
  • NIR raw material identification
  • Process monitoring (Read: In-line monitoring of polymer extrusion
    processes by NIR spectroscopy
    )

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Project Examples

Spectroscopy | Sensory | Chemometrics | Multivariate Analysis | Design of Experiments | Process Analytical Technology
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